Oceancash

Nonwoven Fabric Manufacturer in Malaysia: Spunlace & Air-Through Non Woven Fabric

Oceancash is a nonwoven fabric manufacturer in Bangi, Malaysia. We produce spunlace (hydroentangled) and air-through bonded non woven fabric from 18 to 90 g/m² for diapers, femcare, wet and dry wipes, surgical masks, facial sheet masks and automotive parts. Our capacity is 12,900 tonnes a year, with OEKO-TEX STANDARD 100 certification.

At Oceancash, we create innovative nonwoven fabric solutions for Southeast Asia’s growing hygiene markets. From baby diapers to surgical apparel, our air-through bonded and spunlace nonwoven fabrics are the go-to choice for top-sheet, acquisition distribution layer (ADL) and back-sheet materials.

We are committed to using biodegradable materials like bamboo fiber to ensure our products are environmentally safe. Our priority is also to provide soft and gentle materials perfect for even the youngest of a child’s delicate skin. As part of our sustainability efforts, we collaborate with industry associations, NGOs, and stakeholders to promote the use of biodegradable materials and raise awareness about the importance of sustainability in the hygiene industry. We believe that by working together, we can drive positive change and create a more sustainable future for everyone.

What is Nonwoven (Non Woven) Fabric?

Nonwoven fabric is an engineered textile made by bonding fibres together, rather than weaving or knitting them into yarn-based cloth. Nonwovens are sheet or web structures held together by entangling fibres or filaments (or by perforating films) mechanically, thermally or chemically. Besides being versatile, nonwoven material is lightweight and can be made safer for the environment.

Nonwoven Fabric Applications

Nonwoven fabric has become increasingly popular across industries because of its versatility and unique properties. It can be engineered and customised for specific needs, so it is used in a wide range of applications, from healthcare to hygiene products, to improve performance and efficiency.

Diapers

At Oceancash, we pride ourselves on our dedication to product development for the diaper market. Our highly skilled staff understands the industry’s unique demands, and we offer a wide range of nonwoven fabric products such as top sheets, back sheets, and acquisition distribution layers. With over 20 different products, you can trust that we have the expertise and experience to form a successful and long-lasting partnership.

Femcare

To meet the unique demands of the feminine hygiene market, Oceancash offers a diverse range of high-quality nonwoven materials to support health and safety. Our nonwovens are engineered with special modifications and medical-grade testing to provide exceptional absorption for high-viscosity liquids, ensuring maximum comfort and confidence for women. With our commitment to innovation and customer satisfaction, Oceancash is your trusted partner in providing reliable and effective solutions for the feminine hygiene industry.

Surgical Mask

Our experienced engineers revolutionized the surgical mask industry by offering premium, nonwoven materials that provide superior protection and unparalleled comfort. Our innovative approach has enabled us to meet the increasing demand of surgical mask manufacturers, and our high-quality materials are trusted by medical professionals worldwide. Oceancash is committed to providing cutting-edge solutions for the healthcare industry, and our nonwoven materials are a testament to our dedication to excellence.

Wet Wipes and Dry Wipes

Oceancash understands the importance of gentle yet effective cleaning for your loved ones. That’s why our Spunlace nonwoven wipes are the perfect solution for all your cleaning needs. Made from a unique combination of polyester and plant-based fibers, our wipes are silky soft, and safe for your child’s delicate skin. Further, they’re highly absorbent and retain moisture to ensure your loved ones receive a thorough cleaning every time. Trust us to provide you with the highest quality wipes for your cleaning needs.

Facial Mask Material

Oceancash’s hydroentangled nonwoven technology delivers exceptional strength, softness, and fluid retention properties, making our sheet masks a top choice for facial care. The combination of viscose, lyocell, and cotton provides long-lasting exposure to nourishing lotions while ensuring the mask adheres to the skin. As a result, our sheet masks offer a luxurious and effective way to pamper and rejuvenate your skin, leaving it feeling fresh and radiant.
Oceancash offers a wide range of nonwoven fabrics to meet your specific needs, whether it’s for hygiene, filtration, or other applications. Let us provide you with premium quality nonwovens that are durable and reliable.

Automotive Spunlace

Spunlace nonwoven materials are revolutionizing the automotive industry by enabling manufacturers to reduce weight, lower costs, and enhance vehicle performance. With their versatility and sustainability, spunlace nonwovens are replacing traditional materials in a variety of applications, offering improved durability, efficiency, and eco-friendliness. Among these, cross-lapped spunlace is particularly valued for headliner applications, delivering superior structural integrity and acoustic benefits. With our in-house spunlace solutions, we provide high-performance acoustic insulation, seat reinforcement, and floor coverings, enhancing both comfort and functionality in modern vehicles.

Nonwoven Technology and Specifications

Oceancash’s carded nonwoven fabrics are highly versatile, making them a good fit for a wide range of industries. We combine different fibres, bonding technologies and process conditions to create custom carded materials for your application, with high quality and performance. Let us help you find the right solution for your industry’s requirements.

Oceancash Nonwoven’s list of general characteristics are as below:

Basis Weight: 18g/m2 to 90g/m2
Layered: Single & Dual Layer Structure
Material: Bi-component Polyethylene/Polyethylene Terephthalate (PE/PET), Polyethylene/Polypropylene (PE/PP) Staple Fibre, Viscose, Cotton and Bamboo Fibre
Jumbo Roll Working Width: 2,100mm
Capacity: 12,900 MT/A
Feature: Air-Through bonding and Waterjet (Hydroentangled) bonding

Winding Selection: Pancake Roll & Spool Roll
Slit Width of Nonwoven for Pancake Roll: from 35mm to 2050mm
Pancake Roll Working Width: from 50(35)mm to 2050mm
Slit Width of Nonwoven for Spool Roll: from 35mm to 120mm.
Spool Roll Working Width: from 280mm to 800mm

Hand Feel: Soft, Cottony Soft, Silky Touch, & High Loft
Treatments: Hydrophilic or Hydrophobic
Lustre: White (Dull) or Extra White (Full Dull)
Colour: Blue, Green, Violet, & Black
Specialty: Low pH, Bacterial Control, Cotton (Organic or Bleached) Content, Activated Carbon and Organic Plant Based Fibre.
Design/Patterns: Aperture, Emboss, Laminating & Printing.

Oceancash Nonwoven Quality Maxim

Remember – The Next Inspector is Our Customer

Quality control

Oceancash is committed to providing exceptional quality to our customers. We accomplish this by investing in the latest quality control technologies and training our team of professionals to ensure every product that leaves our facility meets the highest quality standards. Our dedication to excellence has enabled us to establish a competitive edge in the industry, allowing us to deliver products that exceed our customers’ expectations.

ISO9001 Certificate

ISO50001 Certificate

STANDARD 100 by OEKO-TEX®

STANDARD 100
by OEKO-TEX®

Production Facility

FREQUENTLY ASKED QUESTIONS

Spunlace is a nonwoven manufacturing process that entangles fibres with high-pressure water jets to create a strong, soft and absorbent fabric without adhesives. Spunlace fabric is used in baby wipes, facial wipes, medical dressings, cleaning wipes, cosmetic sheet masks and automotive parts.

Oceancash produces spunlace (hydroentangled) and air-through bonded nonwoven fabric for the hygiene sector, including baby diapers, sanitary napkins, wet wipes and surgical apparel such as caps, masks and gowns. Our spunlace can be made with natural fibres, so it is soft, absorbent, lightweight and kinder to the environment.

Organic cotton is cotton grown from non-genetically modified plants without synthetic pesticides, insecticides or other toxic chemicals. Conventional cotton is grown with these inputs. Oceancash nonwoven can be made with organic cotton for products that touch sensitive skin.

Organic cotton is softer and gentler than conventional cotton, which makes it suitable for babies and people with sensitive skin or allergies. It is breathable, durable, biodegradable and compostable, so it leaves less harmful waste. It also supports farmers who grow cotton sustainably.

According to Textile Exchange’s report for the 2020/21 harvest, about 342,265 metric tonnes of organic cotton fibre were produced on 621,691 hectares of certified organic land, a projected 37% increase on 2019/20. That is about 1.4% of all cotton grown worldwide.

Biodegradable nonwoven is nonwoven fabric that breaks down naturally without leaving harmful residues. It is made from natural fibres such as cotton, wool or bamboo, or bio-based polymers such as PLA and PHA. It is used in hygiene products, packaging and agriculture as a lower-impact alternative to synthetic nonwovens.

Plant-based fibres are natural fibres from plants, such as cotton, linen, hemp, jute, bamboo and sisal. Oceancash wet wipes combine polyester with organic bamboo fibre, which is soft, breathable and moisture-wicking. In spunlace, plant-based fibres help the wipe hold moisture longer for a more thorough clean.

Nonwoven fabric is an engineered textile made by bonding fibres together mechanically, thermally or chemically instead of weaving or knitting yarns. Because no yarn is spun, nonwovens can be produced quickly and tailored for softness, absorbency, strength or barrier properties. They are widely used in diapers, wipes, medical products and automotive parts.

All three spellings mean the same material. “Nonwoven” is the industry term used by manufacturers and standards bodies, while “non-woven” and “non woven” are common in everyday searches. Each describes fabric made by bonding fibres together instead of weaving or knitting yarn, such as the spunlace and air-through nonwovens Oceancash produces.

Spunlace nonwoven is bonded by high-pressure water jets that entangle the fibres, giving a soft, cloth-like, absorbent fabric suited to wipes and facial masks. Air-through nonwoven is bonded by hot air that melts bi-component fibres, giving a lofty, soft fabric suited to diaper top sheets and acquisition distribution layers (ADL).

Hydroentangled nonwoven is another name for spunlace. A fibre web is bonded by fine, high-pressure water jets that interlock the fibres without glue or heat. The fabric is soft, strong, lint-low and absorbent.

It depends on the fibre. Nonwovens made from natural or plant-based fibres such as cotton, viscose, lyocell and bamboo can biodegrade, while those made only from polypropylene or polyester do not. Oceancash produces nonwovens with cotton, viscose and bamboo fibre for more sustainable hygiene products.

Oceancash produces nonwoven fabric from 18 g/m² to 90 g/m² in single or dual-layer structures, on a 2,100 mm jumbo roll working width. Rolls can be slit into pancake rolls from 35 mm to 2,050 mm, or spool rolls. Annual capacity is 12,900 metric tonnes.

Oceancash Nonwoven Sdn Bhd is a non woven fabric manufacturer in Bandar Baru Bangi, Selangor, Malaysia. It produces spunlace and air-through bonded nonwovens for diapers, femcare, wipes, surgical masks, facial masks and automotive applications across Southeast Asia.

Oceancash nonwovens are certified to STANDARD 100 by OEKO-TEX®, which tests textiles for harmful substances. Soft grades, low-pH and cotton-containing options are available for baby diapers and wipes that touch delicate skin.

Share your application, basis weight, width and roll type, and we will recommend the right non woven fabric and send a quotation.

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